| ZHANG Benchi,CAI Fei,SI Songhua,XUE Haipeng,ZHANG Shihong.High-speed Dry Cutting Performance of AlCrBN/AlTiN Multilayer Coatings with Various Thickness Ratios of Sublayers[J],53(24):144-153, 215 |
| High-speed Dry Cutting Performance of AlCrBN/AlTiN Multilayer Coatings with Various Thickness Ratios of Sublayers |
| Received:March 01, 2024 Revised:July 16, 2024 |
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| DOI：10.16490/j.cnki.issn.1001-3660.2024.24.013 |
| KeyWord:AlCrBN coating multilayer coating friction and wear high-speed dry cutting |
| Author | Institution |
| ZHANG Benchi |
Key Laboratory of Green Preparation and Surface Technology of Advanced Metal Materials, Ministry of Education,Anhui Maanshan , China ;School of Materials Science and Engineering, Anhui University of Technology, Anhui Maanshan , China |
| CAI Fei |
Key Laboratory of Green Preparation and Surface Technology of Advanced Metal Materials, Ministry of Education,Anhui Maanshan , China |
| SI Songhua |
School of Materials Science and Engineering, Anhui University of Technology, Anhui Maanshan , China |
| XUE Haipeng |
Key Laboratory of Green Preparation and Surface Technology of Advanced Metal Materials, Ministry of Education,Anhui Maanshan , China ;School of Materials Science and Engineering, Anhui University of Technology, Anhui Maanshan , China |
| ZHANG Shihong |
Key Laboratory of Green Preparation and Surface Technology of Advanced Metal Materials, Ministry of Education,Anhui Maanshan , China |
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| Abstract: |
| Multi-arc ion plating is currently the most widely used physical vapor deposition method in the industry because of its high deposition rate, good film-substrate adhesion, and dense microstructure. The AlCrBN/AlTiN multilayer coatings with different thickness ratios of sublayers were prepared by arc ion plating and the effects of different thickness ratios on phase, hardness, wear resistance, and cutting performance were studied. YG8 cemented carbide inserts (16 mm×16 mm×6 mm) and YG8 cemented carbide sheet (50 mm×10 mm×1 mm) were used as substrate for the preparation of AlCrBN/AlTiN multilayer coatings by applying a new ion source-column arc-multi-arc coating equipment. The coating equipment consisted of the vacuum system, control system, and power supply system. The vacuum system consisted of a mechanical pump, a Roots pump, and a molecular pump, and the vacuum level could reach 1×10−5 Pa. The control system consisted of a PLC program, which was used for programming and controlling the process during the deposition. The vacuum chamber contained a cylindrical Ti target (ϕ100 mm×850 mm) and four arc targets (ϕ160 mm×15 mm), and there was a speed-adjustable turntable in the vacuum chamber for placing the samples to be deposited. The coating process consisted of four steps:heating, glow discharge, ion etching, and coating. The heating in the coating process was to remove the water vapor in the furnace and make the surface of the workpiece active. Glow discharge was to ionize Ar+ ions to further remove water vapor from the furnace. Ion etching was used to clean the target and workpiece surface. The field emission scanning electron microscope (FESEM, MIRA3 XMU, TESCAN, Czechia) was used to observe the cross-sectional morphology. The phase composition of the coating was determined with an X-ray diffractometer with a scanning speed and angle range of 10 (°)/min and 30° to 70°, respectively. Micro Vickers hardness tester was utilized and the multilayer structure of the coating cross-section was observed by a ball-crater tester. The ball-disc friction tester (UMT Tribolab, BRUKER, USA) was used to perform reciprocating cyclic sliding of alumina balls (Al2O3). Dry cutting performance test was conducted to coatings without lubrication by TAIWAN TAKISAWA LA-150 lathe. |
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