ZHANG Chao,LYU Jin-jin,BAI Dan,HONG Jian-guo,HAN Hong-song,ZHANG Yu-wen,LU Xiong-gang.Research Progress of Surface Protection Technology for Tuyere Small Sleeve of Blast Furnace[J],50(4):135-150
Research Progress of Surface Protection Technology for Tuyere Small Sleeve of Blast Furnace
Received:September 08, 2020  Revised:November 17, 2020
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DOI:10.16490/j.cnki.issn.1001-3660.2021.04.013
KeyWord:tuyere small sleeve  pure copper  failure mechanism  co-penetration  surfacing welding  spraying  performance
                    
AuthorInstitution
ZHANG Chao State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China
LYU Jin-jin State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China
BAI Dan State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China
HONG Jian-guo State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China;Shanghai Meishan Iron and Steel Limited by Share Ltd, Nanjing , China
HAN Hong-song Shanghai Meishan Iron and Steel Limited by Share Ltd, Nanjing , China
ZHANG Yu-wen State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China
LU Xiong-gang State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai , China
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Abstract:
      Firstly, several main failure modes and common failure positions of tuyere small sleeve of blast furnace were analyzed, and the problems of tuyere small sleeve at present were pointed out. Then, the research status of surface protection technology for tuyere small sleeve (copper materials) was systematically reviewed, and the application progress of co-penetration, surfacing welding and spraying were mainly introduced. The technical principles, material selection and strengthening mechanism of various processes were summarized. By comparing the three processes, it is concluded that the surfacing welding process can obtain the wear-resistant coatings which is metallurgically bonded with copper substrate, which has the most application prospect. But the current research focused on improving the hardness and wear resistance of copper surface, while ignoring the effect of protective coatings on thermal conductivity. Therefore, preparing a gradient coating on the surface of tuyere small sleeve which is metallurgically combined with the substrate, has excellent working performance, and has little influence on the thermal conductivity of overall is an important research direction for the longevity of the tuyere small sleeve in the future.
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