侯宏禹,张闯,裴悦涵,陈岩,宋华,关士学,汪洋,李捷,王晓雪.基于DEM-FEM耦合模型的质量流量对喷丸强化效果的影响[J].表面技术,2024,53(17):186-195.
HOU Hongyu,ZHANG Chuang,PEI Yuehan,CHEN Yan,SONG Hua,GUAN Shixue,WANG Yang,LI Jie,WANG Xiaoxue.Impact of Mass Flow Rate on Shot Peening Effect Based on Coupled DEM-FEM Model[J].Surface Technology,2024,53(17):186-195
基于DEM-FEM耦合模型的质量流量对喷丸强化效果的影响
Impact of Mass Flow Rate on Shot Peening Effect Based on Coupled DEM-FEM Model
投稿时间:2023-11-17  修订日期:2024-05-26
DOI:10.16490/j.cnki.issn.1001-3660.2024.17.017
中文关键词:  喷丸  DEM-FEM耦合  质量流量  最大残余应力  表面残余应力  粗糙度
英文关键词:shot peening  DEM-FEM coupling  mass flow rate  maximum residual stress  surface residual stress  roughness
基金项目:辽宁省重点实验室开放基金资助项目(2022KFKT-08)
作者单位
侯宏禹 辽宁科技大学,辽宁 鞍山 114051 
张闯 辽宁科技大学,辽宁 鞍山 114051 
裴悦涵 辽宁科技大学,辽宁 鞍山 114051 
陈岩 辽宁科技大学,辽宁 鞍山 114051 
宋华 辽宁科技大学,辽宁 鞍山 114051 
关士学 辽宁科技大学,辽宁 鞍山 114051 
汪洋 辽宁科技大学,辽宁 鞍山 114051 
李捷 太原科技大学,太原 030024 
王晓雪 鞍钢股份有限公司,辽宁 鞍山 114051 
AuthorInstitution
HOU Hongyu University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
ZHANG Chuang University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
PEI Yuehan University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
CHEN Yan University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
SONG Hua University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
GUAN Shixue University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
WANG Yang University of Science and Technology Liaoning, Liaoning Anshan 114051, China 
LI Jie Taiyuan University of Science and Technology, Taiyuan 030024, China 
WANG Xiaoxue AnGang Steel Company Limited, Liaoning Anshan 114009, China 
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中文摘要:
      目的 提出一种将有限元(FEM)与离散元(DEM)相耦合的新方法,即通过定义关键字的方式在ABAQUS软件内实现DEM-FEM耦合功能,并应用此方法建立喷丸强化模型。方法 将弹丸视为等直径刚体,利用刚体动力学模拟弹丸-弹丸和弹丸-靶材之间相互作用以及整个弹丸流。通过建立的DEM-FEM耦合喷丸强化模型研究质量流量对残余应力场和表面粗糙度的影响。结果 质量流量对喷丸强化效果有显著影响,最大残余应力随质量流量的增加而减小,由2 kg/min时的–596.77 MPa下降到6 kg/min时的–581.91 MPa;表面残余应力随质量流量的增加先增大后减小,由2 kg/min时的–420.86 MPa增大到4 kg/min时的472.06 MPa,随后减小到6 kg/min时的–450.50 MPa;表面粗糙度Ra随质量流量的增加减小,由2 kg/min时的11.21 μm减小到6 kg/min时的9.82 μm。设计了喷丸强化实验,对质量流量2 kg/min的结果进行了验证。结论 实测值与模拟值吻合较好,所建立的模型可以准确反映实际喷丸强化过程。质量流量对喷丸强化效果具有显著影响。
英文摘要:
      In the previous finite element shot peening model, only the stress and strain occurred in the target material after shot peening can be studied, and in the previous discrete element shot peening model, only the collision interference between the shots can be studied. The two types of shot peening models have their own advantages and disadvantages, but it is not possible to study the interactions between the shot-pellet and shot-target materials in the peening process at the same time. However, the shot-pellet and shot-target interactions during the peening process cannot be investigated simultaneously, and the shot velocities are artificially given in the previous studies, which is obviously not in line with the reality. Therefore, based on the above reasons, the work aims to propose a new method of coupling finite elements (FEM) with discrete elements (DEM), i.e., the DEM-FEM coupling function has been realized within the ABAQUS software by defining the
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