崔晓璐,尹越,徐佳,漆伟,杨红娟.山地城市地铁牵引与制动工况下钢轨波磨成因对比研究[J].表面技术,2024,53(3):152-161.
CUI Xiaolu,YIN Yue,XU Jia,QI Wei,YANG Hongjuan.Comparative Study on Causes of Rail Corrugation under Traction and Braking Conditions in a Mountainous City Metro[J].Surface Technology,2024,53(3):152-161
山地城市地铁牵引与制动工况下钢轨波磨成因对比研究
Comparative Study on Causes of Rail Corrugation under Traction and Braking Conditions in a Mountainous City Metro
投稿时间:2023-01-04  修订日期:2023-06-15
DOI:10.16490/j.cnki.issn.1001-3660.2024.03.015
中文关键词:  钢轨波磨  摩擦自激振动  复特征值  牵引工况  制动工况  山地城市地铁
英文关键词:rail corrugation  friction self-excited vibration  complex eigenvalue  traction condition  braking condition  mountainous city metro
基金项目:国家自然科学基金面上项目(52275176);重庆市教委科学技术研究项目重点项目(KJZD-K202100703);交通工程应用机器人重庆市工程实验室开放课题(CELTEAR-KFKT-202004);四川省自然科学基金(2022NSFSC0450);重庆交通大学研究生科研创新项目(YYK202208)
作者单位
崔晓璐 重庆交通大学 机电与车辆工程学院,重庆 400074;重庆市轨道交通集团有限公司,重庆 401120 
尹越 重庆交通大学 机电与车辆工程学院,重庆 400074 
徐佳 重庆交通大学 机电与车辆工程学院,重庆 400074 
漆伟 重庆市轨道交通集团有限公司,重庆 401120 
杨红娟 成都理工大学 机电工程学院,成都 610059 
AuthorInstitution
CUI Xiaolu School of Mechanotronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing 400074, China;Chongqing Rail Transit Group Co., Ltd., Chongqing 401120, China 
YIN Yue School of Mechanotronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing 400074, China 
XU Jia School of Mechanotronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing 400074, China 
QI Wei Chongqing Rail Transit Group Co., Ltd., Chongqing 401120, China 
YANG Hongjuan School of Mechanical and Electrical Engineering, Chengdu University of Technology, Chengdu 610059, China 
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中文摘要:
      目的 探究山地城市地铁牵引与制动工况下的钢轨波磨成因。方法 基于摩擦自激振动理论,结合山地城市地铁长大坡道区段现场调研,分别构建上坡牵引和下坡制动工况下车辆−轨道系统的动力学模型,对比研究长大坡道区段牵引与制动工况下车辆−轨道系统的动力学特性。分别构建对应区段的轮对−钢轨−牵引系统和轮对−钢轨−制动系统的有限元模型,并采用复特征值法对比研究山地城市地铁牵引与制动工况下的钢轨波磨成因。采用最小二乘法和粒子群算法提出抑制长大坡道区段钢轨波磨的车辆−轨道参数的最优解。结果 在轮对−钢轨−牵引系统中存在不稳定振动频率369.93 Hz,其复特征值实部为19.36。在轮对−钢轨−制动系统中存在不稳定振动频率443.92 Hz,其复特征值实部为4.970 5。结论 在牵引摩擦副与轮轨摩擦副的共同作用下产生的摩擦自激振动,在制动摩擦副与轮轨摩擦副的共同作用下产生的摩擦自激振动,分别是长大坡道牵引与制动区段钢轨波磨的主要诱因,且牵引区段发生的可能性高于制动区段。在制动工况下设置制动压力为5 kN,在牵引工况下设置牵引运行速度为80 km/h,并结合优化后的扣件参数,能有效抑制长大坡道区段钢轨波磨。
英文摘要:
      Due to the complex line conditions and train service conditions, the rail corrugation problem of a mountainous city metro is obvious. The metro operation and maintenance face great challenges. Based on the viewpoint of friction self-excited vibration, the work aims to study the friction self-excited vibration characteristics of wheelset-rail system under traction and braking conditions in the long steep grade section of a mountainous city metro. It is suggested that the friction self-excited vibration caused by saturated creep force between wheelset-rail system may induce the generation of rail corrugation. Firstly, in combination with the field investigation of the long steep grade section of a mountainous city metro, the vehicle-track system dynamics models under the uphill traction and downhill braking conditions were constructed. The vehicle-track system dynamics characteristics under the traction and braking conditions were explored. Then, the finite element models of wheelset-track-traction and wheelset-track-brake systems were constructed. The friction self-excited vibration characteristics of the wheelset-rail system under traction and braking conditions were studied by complex eigenvalue method. The causes of rail corrugation under traction and braking conditions in the long steep grade section of a mountainous city metro were revealed. Finally, by the least square method and particle swarm optimization algorithm, the optimal solution of vehicle-track parameters was obtained to suppress rail corrugation. It was found that the wheelset-track-traction system had an unstable vibration frequency of 369.93 Hz. Its modal vibration occurred in the outer rail, and the real part of the complex eigenvalue was 19.36. The wheelset-track-brake system had an unstable vibration frequency of 443.92 Hz. Its modal vibration occurred in the outer rail, and the real part of the complex eigenvalue was 4.970 5. Compared with wheelset-track-brake system, the real part of the complex eigenvalue of wheelset-track-traction system is larger, so the train is more likely to generate friction self-excited vibration in traction condition than in braking condition. The result is consistent with the field investigation that rail corrugation mainly occurs in the outer rail, and it is more likely to occur and more serious in the traction section than in the braking section. The results show that, in the same long steep grade section of a mountainous city metro, rail corrugation often occurs in the section that is the intersection of the circular curve section and easing curve section with slope changing greatly. Rail corrugation is more likely to occur and more serious in the traction condition than in the braking condition. The self-excited vibration of traction friction and wheelset-rail friction may be the main cause of rail corrugation in the traction section, and the self-excited vibration of braking friction and wheelset-rail friction may be the main cause of rail corrugation in the braking section. The former is more likely to happen than the latter. When the braking pressure is set to 5 kN under the braking condition, the generation of rail corrugation in the braking section can be effectively inhibited. When the traction running speed is 80 km/h under the traction condition, the vertical stiffness is set as 55 MN/m, the lateral stiffness is as 25 MN/m, the generation of rail corrugation in the traction section can be effectively inhibited.
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