李宪准,张好强,丁岚,董树亮.铜基超疏水表面制备方法的研究进展[J].表面技术,2023,52(9):79-95. LI Xian-zhun,ZHANG Hao-qiang,DING Lan,DONG Shu-liang.Research Progress of Fabrication Methods for Copper-based Superhydrophobic Surfaces[J].Surface Technology,2023,52(9):79-95 |
铜基超疏水表面制备方法的研究进展 |
Research Progress of Fabrication Methods for Copper-based Superhydrophobic Surfaces |
投稿时间:2022-06-25 修订日期:2022-11-24 |
DOI:10.16490/j.cnki.issn.1001-3660.2023.09.006 |
中文关键词: 超疏水表面 铜 抗腐蚀性 自清洁 制备方法 油水分离 |
英文关键词:superhydrophobic surface copper corrosion resistance self-cleaning fabrication methods oil-water separation |
基金项目:河北省自然科学基金(E2022209082);河北省高等学校科学技术研究项目(QN2021117);唐山市科技计划(21130202C) |
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Author | Institution |
LI Xian-zhun | College of Mechanical Engineering, North China University of Science and Technology, Hebei Tangshan 063210, China |
ZHANG Hao-qiang | College of Mechanical Engineering, North China University of Science and Technology, Hebei Tangshan 063210, China |
DING Lan | College of Mechanical Engineering, North China University of Science and Technology, Hebei Tangshan 063210, China |
DONG Shu-liang | College of Mechanical Engineering, North China University of Science and Technology, Hebei Tangshan 063210, China |
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中文摘要: |
铜及其合金因具有良好的热物理性能,在海洋工程、能源、航空航天、电子器件等领域有广泛的应用前景。制备铜基超疏水表面能够提高铜及其合金在各领域的应用性能,降低铜基金属的损耗,减少资源浪费。因此,超疏水表面在铜及其合金表面的制备和应用方面成为了研究热点。首先简单介绍了超疏水表面的相关理论,主要包括Young氏方程、Wenzel模型和Cassie-Baxter模型。其次,基于制备铜基超疏水表面的2个条件(提高材料表面粗糙度以及降低材料表面能),详细综述了铜基超疏水表面制备方法的研究进展,讨论了自组装、刻蚀、电化学沉积、激光复合加工等方法在制备铜基超疏水表面时存在的优势和主要问题,分析了制备方法对铜基超疏水表面应用性能的影响,列举了铜基超疏水表面在自洁、耐腐蚀、油水分离等方面的应用。最后,指出了铜基超疏水表面未来的发展方向,即通过制备具有自修复功能的超疏水表面或通过改变材料表面微纳米结构,提高铜基超疏水表面的耐磨性和稳定性。除此之外,工艺简单、成本低的铜基超疏水表面制备方法仍具有广阔的应用前景。 |
英文摘要: |
Copper is one of the earliest metals used by human beings, which has been widely used in industrial development because of its excellent mechanical properties. With the continuous optimization of production conditions, copper alloys are produced by adding one or more other elements to pure copper. The properties of copper alloys have been greatly improved in terms of corrosion resistance, wear resistance and non-magnetism. Copper and its alloys are widely used in mobile communication, ocean engineering, energy, aerospace and other fields. Superhydrophobic surfaces are widespread in nature, such as lotus leaf surface, butterfly wing surface, and water strider leg surface. Superhydrophobic surfaces have the potential application value in electronic devices, medical equipment, anti-corrosion circuits and other fields because of their non-infiltration, antibacterial, anti-icing and self-cleaning properties. Fabrication of superhydrophobic surfaces on copper and its alloys can improve their application in various fields with reducing the wastage of copper and its alloys and decreasing waste of resources. In this work, the research progress of fabrication methods of copper-based superhydrophobic surfaces was summarized. The basic wetting theories of superhydrophobic surfaces were briefly introduced, including Young's model, Wenzel's model and Cassie-Baxter's model. The theoretical models revealed the mechanism of superhydrophobicity on different surfaces and provided the theoretical basis for the preparation of superhydrophobic surfaces on copper and its alloys. The methods of superhydrophobic surfaces on copper and its alloys according to the basic principle were as follows:increasing the surface roughness of materials and reducing the surface energy. The methods of superhydrophobic surfaces on copper and its alloys were described in this paper, for example self-assembly method, etching method, electrochemical deposition method, laser composite processing method, hydrothermal method and sol-gel method. The advantages and disadvantages of each method on the application properties of copper-based superhydrophobic surfaces were analyzed. In terms of preparation methods, the self-assembly method, etching method and electrochemical deposition method had environmental pollution problems. A large amount of strong acid-base solutions or heavy metal salt solution had serious negative impact on the environment. In addition, the bonding strength between the surface structures and the substrate and the mechanical durability needed to be improved. However, Laser composite processing with the advantages of simple process, high efficiency, low cost, good mechanical durability, and free of acid-base solutions were expected to be applied earlier in practice. Furthermore, the applications of copper-based superhydrophobic surfaces in different fields, such as self-cleaning, corrosion resistance and oil-water separation, were summarized. Fabrication of superhydrophobic surfaces on copper and its alloys could improve their application in various fields with reducing the wastage of copper and its alloys and decreasing waste of resources. The main questions in the fabrication of copper-based superhydrophobic surfaces were discussed. The influence of fabrication methods on the application performance of copper-based superhydrophobic surface was analyzed. The wear resistance of superhydrophobic surfaces was the biggest problem with copper-based superhydrophobic surfaces, for example, part of the micro-/nanoscale hierarchical structures on copper and its alloys were irreversibly damaged, when the surfaces were in contact with a harder substance. In addition, the low surface energy substances would gradually decompose after a period of time, which would lead to the decrease or disappearance of the surface superhydrophobicity. The development direction of fabricating superhydrophobic surfaces on copper and its alloys in the future was pointed out. The wear resistance and stability of copper-based superhydrophobic surfaces may be improved through preparation of superhydrophobic surface with self-healing or changing the form of micro-/nanoscale hierarchical structures. Furthermore, fabrication methods of copper-based superhydrophobic surfaces with simple process and low cost still have broad application prospects. |
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