宋智辉,代明江,李洪,洪悦,林松盛,石倩,苏一凡.电弧离子镀偏压对TiAlSiN涂层结构及性能的影响[J].表面技术,2020,49(9):306-314.
SONG Zhi-hui,DAI Ming-jiang,LI Hong,HONG Yue,LIN Song-sheng,SHI Qian,SU Yi-fan.Effect of Arc Ion Plating Bias on Structure and Properties of TiAlSiN Films[J].Surface Technology,2020,49(9):306-314
电弧离子镀偏压对TiAlSiN涂层结构及性能的影响
Effect of Arc Ion Plating Bias on Structure and Properties of TiAlSiN Films
投稿时间:2019-12-27  修订日期:2020-09-20
DOI:10.16490/j.cnki.issn.1001-3660.2020.09.035
中文关键词:  TiAlSiN  离子镀  偏压  结合力  耐磨性  高温氧化
英文关键词:TiAlSiN  ion plating  bias  adhesion  wear resistance  high temperature oxidation
基金项目:国家重点研发计划项目(2016YFB0300400);广东省科技计划项目(2020B010184001,2019BT02C629);广东省科学院科技计划项目(2018GDASCX-0402)
作者单位
宋智辉 1.广东工业大学 材料与能源学院,广州 510006;2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
代明江 1.广东工业大学 材料与能源学院,广州 510006;2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
李洪 2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
洪悦 2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
林松盛 1.广东工业大学 材料与能源学院,广州 510006;2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
石倩 2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
苏一凡 2.广东省新材料研究所 现代材料表面工程技术国家工程实验室 广东省现代表面工程技术重点实验室,广州 510651 
AuthorInstitution
SONG Zhi-hui 1.School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China; 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
DAI Ming-jiang 1.School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China; 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
LI Hong 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
HONG Yue 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
LIN Song-sheng 1.School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China; 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
SHI Qian 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
SU Yi-fan 2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou 510651, China 
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中文摘要:
      目的 探究脉冲偏压对TiAlSiN涂层结构及力学性能、耐磨性能、抗氧化性能的影响规律及机制。方法 采用阴极电弧离子镀膜技术,调控偏压参数并在M2高速钢上沉积TiAlSiN涂层,利用SEM、XRD、3D轮廓仪、金相显微镜、划痕仪、摩擦磨损试验仪等仪器及高温氧化试验,对涂层结构及性能进行分析表征。结果 偏压为50 V时,涂层主要为AlN相;偏压高于75 V时,涂层以固溶的(Ti,Al)N相为主,TiAlSiN涂层存在较强的(200)面择优取向。偏压由50 V增大至150 V时,涂层的致密性增加,表面粗糙度先降低后上升,涂层结合力先增大后降低。TiAlSiN涂层的磨损方式主要是磨粒磨损,受物相结构、涂层致密性的影响,偏压为100~150 V时,涂层的耐磨性能优异。涂层1000 ℃氧化4 h后,表面氧化程度不同,主要受物相结构、致密性、表面孔隙的多重影响,hcp-AlN相比(Ti,Al)N相更易氧化;偏压增大使得涂层沉积更为致密,氧化层深度变浅;涂层孔隙增加,表面形成的Al2O3团簇增多。结论 偏压100 V下TiAlSiN涂层的综合性能最优,涂层结合力为46.7 V,硬度为3276HV0.025,表面粗糙度最低,耐磨性能较好且高温下抗氧化性能最强。
英文摘要:
      The work aims to reveal the influence laws and mechanism of pulsed bias on structure, wear resistance and oxidation resistance of TiAlSiN films. TiAlSiN films were deposited on the surface of M2 high speed steel by cathodic arc ion plating technology with different pulsed bias parameters. Microstructures and properties of the films were characterized by SEM, XRD, 3D profilometer, metallographic microscope, scratch tester, friction and wear tester and high temperature oxidation test. The main phase structure of TiAlSiN films was AlN when pulsed bias was 50 V. When pulsed bias exceeded 75 V, the films were mainly composed of (Ti,Al)N phase and the preferred orientation of films on (200) was obvious. With the pulsed bias increasing to 150 V from 50 V, the films became more compact, surface roughness firstly decreased and then increased, but the adhesion of films firstly increased and then decreased. The main wear mode of TiAlSiN films was abrasive wear and the wear resistance was mainly affected by phase structure and film compactness. When pulsed bias was 100~150 V, the wear resistance was excellent. After oxidation for 4 h at 1000 ℃, the surface was oxidized to different extent, which was mainly affected by phase structure, compactness and surface porosity. Compared with (Ti,Al)N phase, the films with hcp-AlN phase was easier to be oxidized. The films were more compact and depth of the oxidized layer became shallower with the increase of bias. At the same time, as the number of pores increased, more Al2O3 clusters were formed on the surface. Under the pulsed bias of 100 V, TiAlSiN films have the most comprehensive properties, the adhesion is 46.7 V, the hardness is 3276HV0.025, the surface roughness is the lowest, the wear resistance is better and the oxidation resistance is the strongest at high temperature.
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