谢光,邬蕾,郑伟,彭建强,张少华,卢玉章,申健,谢玉江.微弧火花渗碳对一种定向凝固高温合金表面再结晶的影响[J].表面技术,2016,45(2):118-123,161.
XIE Guang,WU Lei,ZHENG Wei,PENG Jian-qiang,ZHANG Shao-hua,LU Yu-zhang,SHEN Jian,XIE Yu-jiang.Influence of Micro-arc Carburization on the Surface Recrystallization in a Directionally Solidified Superalloy[J].Surface Technology,2016,45(2):118-123,161
微弧火花渗碳对一种定向凝固高温合金表面再结晶的影响
Influence of Micro-arc Carburization on the Surface Recrystallization in a Directionally Solidified Superalloy
投稿时间:2015-09-29  修订日期:2016-02-20
DOI:10.16490/j.cnki.issn.1001-3660.2016.02.018
中文关键词:  定向凝固  高温合金  再结晶  渗碳  吹沙  XRD
英文关键词:directional solidification  superalloy  recrystallization  carburization  shot-peening  XRD
基金项目:国家自然科学基金(50901079);国家重大科学仪器设备开发专项资助项目( 2012YQ22023304)
作者单位
谢光 中国科学院金属研究所, 沈阳 110016 
邬蕾 贵阳中航动力精密铸造有限公司, 贵阳 550012 
郑伟 中国科学院金属研究所, 沈阳 110016 
彭建强 哈尔滨汽轮机厂有限责任公司, 哈尔滨 150046 
张少华 中国科学院金属研究所, 沈阳 110016 
卢玉章 中国科学院金属研究所, 沈阳 110016 
申健 中国科学院金属研究所, 沈阳 110016 
谢玉江 中国科学院金属研究所, 沈阳 110016 
AuthorInstitution
XIE Guang Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
WU Lei Guiyang AVIC Power Investment Casting Ltd Co. , Guiyang 550012, China 
ZHENG Wei Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
PENG Jian-qiang Harbin Turbine Co. Ltd, Harbin 150046, China 
ZHANG Shao-hua Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
LU Yu-zhang Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
SHEN Jian Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
XIE Yu-jiang Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 
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中文摘要:
      目的 研究微弧火花渗碳对定向凝固高温合金 DZ125L 表面再结晶的控制效果。 方法 对DZ125L 合金进行吹沙变形处理,以石墨棒为碳的来源,通过微弧火花渗碳工艺在吹沙表面进行渗碳处理后,与直接吹沙的试样一起进行热处理,通过光学显微镜(OM)、扫描电子显微镜(SEM)、X 射线衍射(XRD)等手段表征组织结构。 结果 与合金直接吹沙产生的表面再结晶相比,经过微弧火花渗碳+吹沙处理的样品,表面再结晶深度只有直接吹沙处理样品的 60% 。 XRD 分析表明,微弧火花渗碳处理后,合金表层产生了 TiC 和(Cr,Mo)23C6 等碳化物。 能谱分析表明,渗碳样品截面外表层富集 Ti、Mo、W、Cr、C等元素,产生了大量碳化物,进一步阻碍了再结晶晶界的迁移。 微弧火花渗碳强化了合金表层,使合金在吹沙处理时产生的变形层较浅,抑制了再结晶表面形核。 结论 通过微弧火花渗碳工艺可以有效抑制定向凝固高温合金的再结晶。
英文摘要:
      Objective To investigate the control effect of micro-arc carburization on the surface recrystallization (RX) of a directionally solidified superalloy DZ125L. Methods After being deformed by shot-peening, the DZ125L samples were carburized by micro-arc carburization with graphite bars. And then they were heat treated with those samples that were shot-peened directly. Microstructure was characterized by optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). Results Compared with surface recrystallization produced by direct shot-peening, the depth of surface recrystallization after microarc carburization combined with shot-peening accounted for only about 60% of samples without micro-arc carburization. The XRD analysis indicated that plenty of TiC and (Cr,Mo) 23 C6 were formed on the surface layer of alloy after micro-arc carburization treatment. Enrichment of Ti, Mo, W, Cr and C was found by energy dispersive spectroscopy ( EDS) analysis on the surface layer of carburization treated samples, which further indicated that plenty of carbides were formed. These carbides retarded the migration of RX grain boundary. Furthermore, micro-arc carburization strengthened the surface layer of alloy and the carbides covered the surface of the alloy, which made the deformed layer become smaller and suppressed the RX nucleation on the surface, and resulted in the smaller RX depth finally. Conclusion Therefore, RX can be suppressed effectively by micro-arc carburization treatment.
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